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Case Study-Hollow Metal Doors – Artech Welders Pvt. Ltd.

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Learn how India’s largest commercial hollow door manufacturer uses Capacitor Discharge Projection Welding to build industry’s best doors, most efficiently.

[/vc_column_text][/vc_column][/vc_row][vc_row gap=”30″ css=”.vc_custom_1496732994495{margin-top: 80px !important;margin-bottom: 15px !important;padding-right: 50px !important;padding-left: 50px !important;}”][vc_column width=”1/2″ css=”.vc_custom_1496648458738{padding-top: 0px !important;padding-right: 0px !important;padding-bottom: 0px !important;padding-left: 0px !important;}”][vc_custom_heading text=”Challenge” font_container=”tag:h1|font_size:28|text_align:left” google_fonts=”font_family:Open%20Sans%3A300%2C300italic%2Cregular%2Citalic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic|font_style:300%20light%20regular%3A300%3Anormal”][vc_column_text el_class=”productTxt1″]When India’s fastest growing hollow metal door manufacturer set upon the mission to be a market leader, it approached Artech with two of its critical challenges. Bringing about a significant improvement in quality and throughput to unlock the growth and establishing market leadership.

Artech’s Capacitor Discharge Projection Welding technology promised a total change in weld quality and drastic reduction in cycle time, thereby significantly improving the quality and productivity.[/vc_column_text][/vc_column][vc_column width=”1/2″ css=”.vc_custom_1496747466531{padding-top: 0px !important;padding-right: 0px !important;padding-bottom: 0px !important;padding-left: 0px !important;}”][vc_single_image image=”1075″ img_size=”full” alignment=”center” css=”.vc_custom_1503501008668{padding-top: 0px !important;padding-right: 0px !important;padding-bottom: 0px !important;padding-left: 0px !important;}” el_class=”appproductimg”][/vc_column][/vc_row][vc_row css=”.vc_custom_1496745553863{padding-top: 40px !important;padding-right: 40px !important;padding-bottom: 40px !important;padding-left: 40px !important;background-color: #f6f6f6 !important;}”][vc_column][vc_custom_heading text=”Solution” font_container=”tag:h1|font_size:28|text_align:left” google_fonts=”font_family:Open%20Sans%3A300%2C300italic%2Cregular%2Citalic%2C600%2C600italic%2C700%2C700italic%2C800%2C800italic|font_style:300%20light%20regular%3A300%3Anormal”][vc_row_inner css=”.vc_custom_1496744382251{margin-top: 0px !important;}”][vc_column_inner width=”1/2″][vc_column_text]With a target to manufacture over 100 doors in a day, Client and Artech’s team, together, started to explore the best solutions. Making multiple manual spot welds on 1 m long sheets, doing various post weld operations such as cleaning, grinding of welded spots was identified as a bottleneck in productivity. The unavoidable black marks on spot welded components hampered the aesthetics.[/vc_column_text][/vc_column_inner][vc_column_inner width=”1/2″][vc_column_text]Artech’s application engineering team developed and suggested a ‘c’ shaped projection to perform Capacitor Discharge Welding. Further, the design enabled doing multiple welds (10+ joins), simultaneously, thereby reducing the cycle time by more than half. Using Capacitor Discharge Welding technology meant clean, distortion free welds thus eliminating the need for all post weld operations.

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The resultant benefits included several tangible and intangible advantages. From reducing direct costs of cleaning, labor, power to enhancing product quality through better aesthetics, Artech’s technology helped to earn a big push in Client’s mission to become a market leader.

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